Why Install RECD Kits in Your DG Set?
9 Key Benefits
Introduction
In the industrial world, diesel generator (DG) sets are lifelines for uninterrupted power. But with increasing environmental concerns and stricter government regulations, these DG sets have become a double-edged sword. The rising air pollution levels in industrial zones have forced policymakers and businesses alike to act fast—and smart.
Enter RECD (Retrofit Emission Control Devices)—a revolutionary, government-approved solution that is transforming the way industries manage diesel emissions. In this blog, we’ll break down the key benefits of installing RECD kits in industrial DG sets, answer common questions, and help you understand how this small investment can yield massive returns in compliance, cost savings, and corporate reputation.
What Is an RECD Kit and Why Should You Care?
A Retrofit Emission Control Device (RECD) is a filtration unit installed on the exhaust of a diesel generator. Its job? To trap and reduce harmful pollutants like particulate matter (PM), hydrocarbons (HC), and carbon monoxide (CO)—all without compromising the generator’s performance.
In India, the Central Pollution Control Board (CPCB) now mandates the installation of RECD kits in all DG sets between 40 kVA and 1000 kVA—especially in high-pollution zones like Delhi NCR.
If you operate an industrial unit, not installing RECD could mean shutdown notices, legal penalties, and serious brand damage.
Top 9 Benefits of Installing RECD Kits in Industrial DG Sets
1. ✅ Instant CPCB Compliance
RECD kits help industries instantly align with CPCB Phase II norms. With inspections tightening, being compliant isn’t optional—it’s critical. Installing a certified RECD kit ensures your DG sets are legally operational and free from regulatory hassles.
2. 🌍 Significant Emission Reduction
Modern RECD kits can reduce particulate matter by over 99.21%, directly improving air quality in and around industrial premises. This directly supports India’s National Clean Air Programme (NCAP) and helps your business become a responsible environmental citizen.
3. 💸 Avoid Heavy Penalties
Modern RECD kits can reduce particulate matter by over 70%, directly improving air quality in and around industrial premises. This directly supports India’s National Clean Air Programme (NCAP) and helps your business become a responsible environmental citizen.
4. 🔋 Maintains Generator Efficiency
RECDs are engineered to preserve DG set performance. No drop in power. No fuel inefficiency. Just seamless compliance with optimized operations.
5. 🏭 Business Continuity
In regions like Delhi, Ghaziabad, Noida, authorities are actively banning non-compliant DG sets. An RECD kit lets you run operations without interruptions—even during high-alert pollution periods.
6. 🌱 Enhances ESG (Environmental, Social, Governance) Ratings
Investors and stakeholders now evaluate companies based on sustainability practices. Installing RECD kits shows tangible efforts toward emission reduction, improving your ESG profile.
7. 🛡️ Boosts Brand Reputation
Consumers are drawn to brands that take environmental responsibility seriously. Installing RECD kits allows you to market your commitment to green practices—especially in B2B and export markets
8. 📈 Gain Government Project Access
Several government contracts now require green compliance certification. An RECD-installed DG set helps you qualify for tender eligibility and competitive bidding.
9. ⚙️ Low Maintenance and Long-Term ROI
RECD kits are built for durability and minimal upkeep. Most are self-cleaning or require only basic service. The return on investment (ROI) is amplified by savings in penalties, legal risks, and operational downtime.
Frequently Asked Questions (FAQs)
1. Is RECD installation mandatory for all DG sets?
No, only for those between 40 kVA and 1000 kVA. However, voluntary installation can still offer performance and brand advantages.
2. Does it affect fuel consumption?
High-quality RECDs are designed to maintain optimal combustion and pressure, so no noticeable increase in fuel usage occurs.
3. How much does an RECD kit cost?
Prices start from ₹1,25,000 for smaller capacities and can go up to ₹ lakhs depending on generator size and brand compatibility.
4. Can I install it on an older DG set?
Yes. RECD kits are retrofitted and can be installed on older or imported DG sets with minor exhaust modifications.
5. Are these kits CPCB-approved?
Yes, but always ensure you purchase from a CPCB-approved vendor. Certified products include approval numbers and compliance tags.
Real Impact: How One Factory in Faridabad Transformed Operations
A plastics manufacturing unit in Faridabad faced continuous notices from the Pollution Control Board for running a 250 kVA DG set. After installing a CPCB-certified RECD kit, the factory not only resumed operations without risk but also won an eco-friendly supplier certification, giving it an edge in securing export orders.
Conclusion
In today’s environmentally-conscious and regulation-heavy industrial world, RECD kits are no longer optional—they’re essential. They bridge the gap between operational necessity and environmental responsibility. Whether it’s about reducing emissions, avoiding penalties, or gaining a market advantage, installing an RECD kit is a future-proof investment for any business operating DG sets.
Don’t wait for enforcement to knock on your door—act now and lead your industry toward cleaner, compliant, and uninterrupted growth.